How Low Pressure Molding Turn-Key Solution Helps To Stabilize Production Quality & Manage Emergent Orders
Case Background
One of our long-term partnership clients is highly recognized in the US in the electric power industry for delivering reliable products.
Our client fabricates highly accurate medium voltage sensors that require high level waterproof overmolding for the electric cables. The cables are utilized outdoors, so they must withstand any inclement weather while in proximity of high voltage lines. The overmolding is something that the client does not only to look professional but also to help prevent water intrusion.
Client’s Pain Points
Before reaching out to COMOSS, our client applied epoxy and injection molding to achieve waterproofing for the electric cables from a supplier. There have been some pain points our client faced:
- The overmolding was inconsistent
- Inflexible lead time that can’t meet rush orders
- Delays in delivery that cause more expensive shipment costs
COMOSS LPM Turn-Key Solution
COMOSS suggested trying Low Pressure Molding (LPM) for the overmolding. Considering the client owns the production line, we recommended the turn-key solution.
COMOSS first tested and verified LPM overmolding samples in Taiwan. This included the suitable tooling design and production. After the samples were verified and approved by the client, COMOSS delivered this LPM turn-key total solution to the client. The solution covers the LPM equipment, tooling and on-site setup & technique training.
Our team delivered the equipment and tooling to the client’s factory, set the parameters of the LPM equipment, and offered a 3-day technical training to the client’s engineers. This helped the client perfectly duplicate the successful application of LPM overmolding to their electric cable.
Client’s Feedback
Once our client introduced the LPM turn-key solution into production, they had this to say: “The LPM helped us immediately. Nearly all the above issues are remedied by having this machine in-house.” --- Client testimony
It’s more efficient compared to only buying LPM equipment from other manufacturers, and the training is hands-on.
The client is considering purchasing more LPM equipment for greater throughput with our turn-key solution!
Read more:
The Best Waterproof And Impact Resistance Solution for Electronic Components: Low Pressure Molding
How Does The Low Pressure Molding Protect Electronics：Materials
Why Choosing Low Pressure Molding? Comparing to High Pressure Injection Molding
Successful case: How Does Low Pressure Molding Add Values To Your Manufacturing Process
